If you’re looking for a unique and fun way to teach martial arts, then making a wooden bokken sword might be the perfect option for you. Here’s how to make one: Begin by cutting a piece of wood that is about inches long and inches wide. Then, using a jigsaw or band saw, cut the wood into two equal halves along the length of the sword. Next, use a router to create a rabbet around each end of the wood halves.

This will help prevent them from splitting when you attach them together. Now, attach one half of the wood blade to the other half using brass screws and washers (you’ll need at least six). Make sure not to tighten them too much; just enough so that they stay attached while you work. Finally, paint or stain your wooden bokken as desired and enjoy your DIY martial arts weapon.

Make A Wooden Bokken Sword

Source: ju-sports

How To Make A Wooden Bokken Sword

If you’re looking for a wooden sword that will look and feel great, then you should definitely consider making one yourself. There are a few things that you’ll need to do in order to make your sword, including finding a Wooden Sword, sanding the blade and scabbard, painting the handle and sheath, and attaching the blade.

Once all of these steps have been completed, you’ll have a beautiful wooden bokken sword that you can proudly display in your home.

Find A Wooden Sword

A wooden bokken sword is a great way to learn how to defend yourself and look cool at the same time. They are simple to make and can be completed in just a few hours. You will need some basic woodworking tools, including a saw, drill, clamps, and dowel jigs.

The steps for making a wooden bokken sword are easy to follow and include cutting, shaping, and sanding the wood. Once the sword is finished, you can finish it with a coat of lacquer or varnish to protect it from the elements. If you want to add a bit of pizzazz to your sword, consider painting it in an interesting color or design.

Finally, make sure you keep your wooden bokken sword safe by storing it properly when not in use.

Sand The Blade And Scabbard

If you want to make a wooden bokken sword, start by sanding the blade and scabbard smooth. Next, apply a layer of wood sealer to the exterior of the blade and scabbard. Allow the sealer to dry completely before painting or finishing your project.

You can use any color you like for the paint or finish on your bokken sword. After painting or finishing, attach the katana handle using screws or bolts. Finally, add a protective sheath to your finished product and you’re ready to go!

Paint The Handle And Sheath

Wooden bokken swords are a great way to teach children about the history and art of martial arts. The sheath is an essential part of the sword, so it’s important to make sure it looks good.

It’s also important to be creative when painting the handle and sheath, as this will give your sword a unique look. You can use any color you like for the handle and sheath, but be sure to match them perfectly.

Be sure to sand the handle and sheath before painting them, as this will ensure they don’t become too brittle in the weather. Finally, add some detailing to the sheath such as knotwork or carving, if desired. Make sure you label each sword correctly so that students know which is which during class time.

Once your swords are finished, they can be displayed proudly in your martial arts studio or home!

Attach The Blade

To make a Wooden Bokken Sword, start by cutting a wooden plank to the desired length. then use a jigsaw to cut out the shape of the blade and handle. Next, make sure that the edges of your blade are smooth by sanding them down.

Once your blade is smooth, you can attach it to the handle by using wood screws and nails. Now you’re ready to paint or stain your sword as desired!

Choosing The Right Wood

Choosing the right wood for your bokken sword can be important. It is important to consider the grain of the wood, as well as its thickness and hardness. Other factors you may want to take into account when choosing a wooden bokken sword include the handle’s shape and size.

The type of finish that will be applied to the blade also matters; some woods are treated with sealants or lacquers that make them more durable. When shopping for a wooden bokken sword, it is best to compare different varieties and brands before making a purchase. Be sure to store your bokken sword securely so it does not become damaged over time.

Finally, always practice with your new weapon before using it in an actual match or competition.

Shaping The Wooden Bokken

The wooden bokken is a centuries-old martial art that uses a wooden sword. Shaping the wooden bokken can be done in a variety of ways, but there are some basic tips to follow.

One way to shape the bokken is by using your hands and fingers to create different shapes on the blade. You can also use your elbows and shoulders to add power to your swings. Another way to shape the bokken is by sanding it down or shaping it with a file or chisel.

You can also paint or stain the wood before you start shaping it. When shaping the bokken, be sure to maintain balance and keep your arms straight during practice. Always use caution when practicing this ancient martial art—even with proper training, accidents happen! Be sure to find an instructor who can show you how to properly shape and wield your wooden bokken sword safely and effectively.

Finishing The Wooden Bokken

If you are looking to make a wooden bokken sword, there are a few steps that must be completed in order. The first step is to purchase the wood needed for the sword. Once the wood is purchased, it needs to be cut down to the right size and shape.

Next, the edges of the wood must be sanded and then painted or stained if desired. After the paint or stain has dried, the bokken sword can be finished with a protective sealant. Finally, the bokken sword can be hung on a wall or placed inside a case for display.

Making a wooden bokken sword is an easy project that can be completed in just a few hours. For those interested in making their own swords, this guide provides instructions on how to do so successfully. Anyone can make their own wooden bokken sword – whether you are experienced in carpentry or not! The final product will vary depending on your unique wood selection and build technique, but these basic steps will provide you with an accurate blueprint for success

Adding Hilt And Guard

Adding a hilt and guard to your wooden bokken sword is simple enough. Here are the steps: Cut a piece of wood that is about inches wide by inches long. Saw the wood into two even pieces that are inch thick.

Sand the edges of both pieces of wood so they are smooth. Apply a thin layer of wood glue to one end of each piece of wood. Place one piece of wood on top of the other, and press down firmly until the glue has dried (about minutes).

Repeat these steps to create the hilt and guard for your wooden bokken sword. Once you have completed these steps, it is time to add your own personal touch to your bokken sword!

Using The Wooden Bokken

Wooden bokkens come in different sizes, but the most popular is a size that measures inches by ½ inches by ¾ inch. In order to make a wooden bokken sword, you will need to first acquire some supplies.

The materials needed for this project include a wooden board, a saw, and wood glue. The first step is cutting the board into the desired shape of your sword. Next, using the saw, cut off both ends of the board so that it is an octagon shape.

Glue one end of the octagon board to one side of the saw blade so that it forms a handle. Repeat these steps on the other side of the saw blade to create your sword’s other handle. Allow your newly made wooden bokken sword to dry completely before using it!


Making your own bokken sword is an exciting and challenging project that can be enjoyed by anyone with a bit of woodworking knowledge. There are many different ways to make a wooden bokken sword, so find one that you enjoy and fits your lifestyle.

Have fun!

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